Secure Every Zone, From Production Floor to Perimeter

Cobalt Monitoring Intelligence deploys dedicated handlers across your entire manufacturing facility — detecting threats, reasoning through alarms, and resolving up to 94% of events without human escalation.

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The Security Challenges Inside Manufacturing Facilities

Large-scale plants demand coverage across diverse zones — each with distinct risk profiles, access patterns, and hours of operation.

Sprawling Perimeters, Limited Sight Lines

Miles of fencing, remote gate entries, and blind spots between buildings leave perimeter doors and access points vulnerable to forced entry and unauthorized access.

High-Traffic Shift Changes at Choke Points

Hundreds of workers badging in and out during shift rotations create tailgating opportunities at turnstiles, badge readers, and facility entrances.

Loading Dock Vulnerability Windows

Doors held open for deliveries, unsecured dock bays during off-hours, and contractor traffic create extended exposure windows at shipping and receiving zones.

Skeleton Crew Coverage Gaps

After-hours and overnight shifts leave large facility zones unmonitored. A small security team cannot physically patrol every production floor, warehouse, and perimeter simultaneously.

How Cobalt Monitoring Intelligence Solves It

Dedicated AI handlers monitor every zone of your facility — from the production floor to the fence line — so your security team can focus on what matters.

01

Zone-by-Zone Handler Deployment

Assign purpose-built handlers to each area of your facility. Gun detection on the production floor, Door Forced Open monitoring at perimeter gates, tailgating detection at badge-controlled entrances — each handler tuned to its zone.

02

24/7 Automated Monitoring During Every Shift

Handlers never leave their post. Whether it's a full-crew day shift or a skeleton-crew overnight, Cobalt Monitoring Intelligence maintains the same level of vigilance across every camera and door alarm.

03

Intelligent Alarm Triage for Industrial Environments

Manufacturing facilities generate high alarm volumes — wind-triggered perimeter doors, delivery trucks activating motion sensors. Handlers reason through context to auto-clear nuisance alarms and escalate genuine threats.

04

Unified Visibility Across the Entire Plant

Production floors, perimeter fencing, loading docks, and warehouses — all monitored from a single platform. Metrics dashboards and the Investigator give your team a searchable audit trail for compliance and OSHA reporting.

Up to 94%

Events resolved without human escalation

< 15 sec

Average handler response time

6,000+

Hours saved per month at a single enterprise deployment

500+

Camera streams monitored across global enterprises

How a Handler Protects Your Facility

Every event follows a consistent four-step workflow — from initial detection to documented resolution.

Detect

Camera or access control sensor identifies an event — a firearm on the production floor, a forced door at the perimeter, a person down in a warehouse aisle.

Reason

The handler analyzes video context, access credentials, time of day, and zone rules to determine if the event is a genuine threat or a nuisance alarm.

Act

Automated response: lock doors through PACS integration, alert security operators via Slack or phone, dispatch on-site personnel, or auto-clear a false alarm.

Resolve

The event is documented with video evidence, timestamps, and root-cause classification — creating a searchable audit trail in the Investigator.

Example: Gun Detection Handler on the Production Floor

A camera detects a firearm on the production floor. The Gun Detection Handler verifies the detection with human-in-the-loop confirmation, then triggers PACS lockdown on surrounding doors, sends immediate alerts to security operators and plant management, and logs the full incident with video evidence for post-event investigation.

AI Handlers for Every Zone of Your Facility

Select a zone to see how Cobalt Monitoring Intelligence protects it.

Production Floor, Perimeter & Gates, Loading Docks, Warehouses & Storage

Production Floor Monitoring

The production floor is where your workforce and most valuable assets converge. Cobalt Monitoring Intelligence deploys dedicated handlers to protect workers and detect threats in real time.

• Gun detection with human-in-the-loop verification and remote PACS lockdown
• Person On Ground Handler for worker safety incidents and medical emergencies
• Loitering alerts in restricted production areas
• Active shooter preparedness with automated door lock and alert protocols

Perimeter & Gate Security

Manufacturing perimeters often span acres, with multiple gates, fencing sections, and remote entries that are difficult to patrol physically. Handlers provide continuous coverage where guard rounds fall short.

• Door Forced Open (DFO) monitoring at perimeter gates and emergency exits
• Door Held Open (DHO) alerts when gates are left unsecured
• After-hours perimeter monitoring during skeleton crew shifts
• Unauthorized person or vehicle detection at facility boundaries

Loading Dock & Shipping Zone Monitoring

Loading docks are high-traffic transition zones where doors stay open for deliveries and contractor access is routine. Handlers monitor these vulnerability windows automatically.

• Door Held Open (DHO) monitoring at shipping and receiving doors
• Tailgating detection at badge-controlled dock entrances
• After-hours dock access alerts when bays should be secured
• Automated alarm triage to filter delivery-related door events from genuine breaches

Warehouse & Storage Area Monitoring

Warehouses store raw materials, finished goods, and high-value inventory — often with minimal foot traffic during off-hours. Handlers detect intrusions and unauthorized access around the clock.

• After-hours intrusion detection in warehouse areas
• Credential management and access control integration via LenelS2 OnGuard, Genetec, or BrivoOne
• Proactive incident monitoring with real-time escalation
• Searchable event history through the Investigator for after-the-fact investigation and audit compliance

Deployment Flexibility for Any Facility Architecture

Manufacturing environments range from connected smart factories to air-gapped production lines. Cobalt Monitoring Intelligence adapts to your infrastructure.

Edge Processing

On-prem edge processors handle camera analysis locally — ideal for air-gapped networks, strict data residency requirements, and facilities with limited bandwidth to the cloud.

Cloud

Cloud-native deployment for multi-site visibility and centralized management. Security teams monitor every plant from a single dashboard, wherever they are.

Hybrid

Combine edge processing at individual plants with cloud aggregation for enterprise-level oversight. Keep sensitive video local while rolling up metrics and alerts to a central GSOC.

Integrates with Your Existing Security Stack

No rip-and-replace. Cobalt Monitoring Intelligence connects to the access control, video management, and operational systems already deployed across your facility.

• LenelS2 OnGuard Access Control
• C·CURE 9000 Access Control
• Genetec Access Control
• Avigilon Access Control
• Avigilon Alta / Openpath Access Control
• S2 NetBox Access Control
• BrivoOne Access Control
• Acre Feenics Access Control
• BrivoOne Video
• Milestone XProtect Video
• Genetec Video
• RTSP / RTSPS Video
• Okta Identity
• ServiceNow Ticketing
• Salesforce Ticketing
• Slack + SF Service Cloud Ticketing
• Slack Communication
• Phone / SMS Communication
• Email Communication

Facility-Wide Visibility at a Glance

Cobalt Monitoring Intelligence provides real-time dashboards and the Investigator — giving your security team a single view of every event across every zone of your manufacturing facility.

• Event clearance rates by zone, shift, and handler type
• Average response times across production, perimeter, docks, and warehouse
• Alarm distribution and top-offender doors driving alert volume
• Searchable event grid with filters by date, site, status, root cause, and alarm category
• Exportable audit trails for OSHA compliance and incident reporting

Frequently Asked Questions

How does AI security work in a manufacturing facility?

Cobalt Monitoring Intelligence connects to your existing cameras and access control systems — no rip-and-replace required. Dedicated AI handlers are assigned to each zone of your facility (production floor, perimeter, loading docks, warehouses). Each handler monitors its zone 24/7, automatically detecting events like forced doors, held-open doors, tailgating, weapons, and falls. When an event occurs, the handler reasons through video context and access data to determine if it's a genuine threat or a nuisance alarm, then takes automated action or escalates to a security operator — all in under 15 seconds on average.

Can it detect firearms on a production floor?

Yes. The Gun Detection Handler uses AI-powered video analysis to detect firearms on camera feeds in real time. When a firearm is detected, the system requires human-in-the-loop verification before triggering any lockdown action. Once verified, the handler can automatically lock surrounding doors through PACS integration, send immediate alerts to security operators and plant management via Slack, phone, or email, and log the full incident with video evidence for post-event investigation. This provides active shooter preparedness without relying solely on manual guard response.

How are DFO and DHO alarms handled?

The Door Forced Open (DFO) and Door Held Open (DHO) handlers monitor every alarmed door across your facility — perimeter gates, loading dock bays, warehouse entries, and production zone access points. When a DFO or DHO alarm triggers, the handler reviews the associated camera feed, checks the time of day and door schedule, and evaluates whether the event matches known patterns (such as a delivery truck at a dock door during scheduled hours). Nuisance alarms are auto-cleared with documentation. Genuine breaches are escalated immediately with video evidence.

What happens during after-hours or skeleton crew shifts?

Handlers operate around the clock with no gaps in coverage. During skeleton crew shifts and after-hours periods, Cobalt Monitoring Intelligence maintains the same level of monitoring as peak-shift hours — watching every camera feed and door alarm simultaneously. This is especially critical for manufacturing facilities where large areas go unmanned overnight. The platform can be configured with different escalation protocols for off-hours, such as routing alerts to an on-call manager or Cobalt's managed Command Center service for professional remote monitoring.

Can I monitor multiple zones from one dashboard?

Yes. Cobalt Monitoring Intelligence provides unified visibility across every zone — production floor, perimeter and gates, loading docks, and warehouses — through a single platform. Security teams see real-time event feeds, clearance rates, and alarm distribution broken down by zone. The Investigator provides a searchable event grid with filters for date, site, status, root cause, and alarm category, making it easy to pull zone-specific reports for OSHA compliance, incident reviews, or management reporting. For multi-plant operations, the platform aggregates data across all facilities into a single dashboard view.

Does it integrate with existing access control and cameras?

Yes — no rip-and-replace required. Cobalt Monitoring Intelligence integrates with leading access control systems including LenelS2 OnGuard, C·CURE 9000, Genetec, Avigilon, Avigilon Alta/Openpath, S2 NetBox, BrivoOne, and Acre Feenics. For video, it connects to BrivoOne, Milestone XProtect, Genetec, and any RTSP/RTSPS stream. The platform also integrates with identity providers like Okta, ticketing systems like ServiceNow and Salesforce, and communications platforms like Slack, phone/SMS, and email. Deploy AI-powered monitoring on your existing infrastructure without replacing hardware or software.